The CNC 3 Layer Roll Forming Machine is an excellent equipment that integrates CNC technology on the basis of traditional three-layer tile machines, and has significantly improved production efficiency, precision control, and operational convenience. Here is a detailed introduction about it:
feature
Highly automated: By using a numerical control system, automatic control of the tile press can be achieved. By programming parameters such as tile size, pressing speed, cutting length, etc., the equipment can operate accurately according to preset instructions, automatically completing a series of processes such as feeding, pressing, and cutting, greatly reducing manual intervention and improving production efficiency and product quality stability.
Accuracy suitable control: The CNC system can accurately control the motion and pressure of the rolling mill, confirm that the size accuracy of the pressed tile is good, and the error can be controlled within a small range. Both the length and width of the tile, as well as the dimensions of the peaks and valleys, can meet high precision requirements, thereby improving the installation quality and overall aesthetics of the tile material.
Flexible and versatile production capacity: It can easily store and call multiple different tile type programs. With simple operations on the CNC interface, it can switch between different tile types at a suitable speed to meet the diverse needs of different customers for tile materials of different specifications and shapes. There is no need for complex mold replacement and adjustment processes, which shortens production preparation time.
Easy and intuitive operation: Equipped with a human-computer interaction interface, usually a touch screen operation panel, the interface design is simple and clear. Operators can set parameters, select programs, and monitor equipment through an intuitive graphical interface, without the need for specialized programming knowledge, making it easy to operate and reducing the skill requirements for operators.
Production data monitoring and management: It can monitor various data in real-time during the production process, such as production quantity, operating speed, equipment status, etc., and can store and analyze these data. Operators can adjust production parameters in a timely manner based on data feedback, optimize production processes, and also facilitate production management and cost accounting for enterprises.
workflow
Programming settings: Operators input corresponding parameters in the programming interface of the CNC system based on the required tile specifications and production requirements, including tile length, width, waveform parameters, cutting position, etc., as well as selecting appropriate production speed and other process parameters to generate a production program.
Loading preparation: Place the metal sheet to be processed on the feeding rack of the feeding device, and adjust the position and angle of the sheet to accurately enter the main part of the tile press. At the same time, check whether each component of the equipment is in normal working condition, such as rollers, cutting tools, transmission devices, etc.
Automatic feeding: After starting the equipment, the feeding device, under the control of the CNC system, automatically feeds the sheet into the main machine at the set speed and length. During the feeding process, the board maintains linear motion through the guiding device to confirm accurate position when entering the host.
Compression molding: The rolling mill group of the host machine starts to rotate under the drive of the transmission system, and gradually presses the incoming sheet according to the instructions of the CNC program. The shape and spacing of the rollers are accurately adjusted according to the tile design, and through continuous extrusion and bending of multiple rollers, the sheet gradually forms the required three-layer tile shape. During the pressing process, the CNC system will monitor the pressure and position of the rolling mill in real time to confirm the pressing accuracy.
Fixed length cutting: After the sheet is pressed to the set length, the hydraulic system drives the cutting tool to perform fixed length cutting under the control of the numerical control system. The cutting tool accurately cuts the pressed tile material from the continuous board and produces finished tiles of the required length. The cutting process is carried out at a suitable and accurate speed, which ensures that the cutting of the tile material is neat and free of burrs.
Discharge collection: The cut tile material is automatically discharged through the discharge device and falls into the designated collection area. Some CNC three-layer tile laminating machines may also be equipped with automatic stacking devices, which can neatly stack finished tiles according to a determined pattern, facilitating subsequent handling and storage.
Scope of application
Construction industry: Widely used in roof and wall engineering of various buildings, such as industrial plants, commercial buildings, residential buildings, etc., it can produce various beautiful and practical tile types to meet the needs of different architectural styles and functions.
Building materials processing enterprise: used to focus on producing various metal tile materials to supply the construction market. The production capacity and precision of the CNC three-layer tile press are suitable for control, which can help enterprises improve production efficiency, reduce costs, protect product quality, and enhance market competitiveness.
Temporary buildings and activity houses: Provide tile materials for temporary constructions such as construction site dormitories, warehouses, activity board houses, etc. Its speed is suitable for production and flexible characteristics can meet the large demand for tile materials in temporary buildings. It can also produce suitable tile types according to different design requirements, making temporary buildings have good appearance and practicality.