The double-layer tile press is a device used to press double-layer corrugated boards and is widely used in the construction industry. The following is a detailed introduction about the double-layer tile press:
working principle
The double-layer tile press mainly presses metal sheets through two rows of forming molds. The motor-driven reducer drives the gears on the shaft to rotate synchronously through sprocket or chain transmission, causing the upper and lower molds to run synchronously. The metal sheet enters from the feeding port and is gradually pressed into double-layer corrugated boards with specific shapes and sizes through multiple rolling processes under the action of the mold. During the pressing process, the spacing and pressure of the molds can be adjusted to accommodate different thicknesses and materials of the boards, as well as to produce corrugated boards of different specifications.
structural composition
Material release system: including uncoiler and feeding rack. The unwinding machine is used to place and unfold metal coils, while the feeding rack transports the sheets to the feeding port of the tile press. Some feeding systems also have automatic feeding and tension control functions to protect the sheets from maintaining appropriate tension during the feeding process, preventing them from becoming loose or excessively stretched.
Forming system: It is the core part of the double-layer tile press machine, consisting of two rows of forming molds on top and bottom. These molds are usually made of high-quality alloy steel, which has undergone meticulous processing and heat treatment, and has high hardness, performance, and precision. The shape and size of the mold are designed according to different corrugated board models, and the board is pressed into the required double-layer corrugated shape through multiple rolling processes.
Transmission system: composed of motor, reducer, sprocket, chain, gear, etc. The motor provides power, which is reduced in speed and increased in torque through a reducer. Then, the power is transmitted to the mold of the molding system through a sprocket, chain, or gear transmission, enabling the mold to operate synchronously and stably.
Cutting system: Generally, hydraulic or mechanical driven cutting devices are used to cut corrugated boards to a fixed length. The cutting device is usually installed at the discharge port of the tile press, and automatically cuts the corrugated board according to the set length to protect the length accuracy of the corrugated board.
Electrical Control System: Controlled by PLC (Programmable Logic Controller) or industrial computer, operators input relevant parameters such as board thickness, corrugated board length, forming speed, etc. through touch screen or control panel. The electrical control system accurately controls the various actions of the equipment based on these parameters, achieving automated production. At the same time, the electronic control system also has fault diagnosis and alarm functions, which facilitate timely detection and resolution of problems that occur during equipment operation.
Performance Characteristics
Effect production: The double-layer tile press adopts an automated control system, which can achieve continuous production and good production efficiency. Compared to traditional manual or single machine production methods, it greatly improves production speed and reduces labor costs.
Stable product quality: Through meticulous molding molds and strict processing techniques, the double-layer corrugated board produced by pressing has good dimensional accuracy, regular shape, smooth surface, uniform and consistent parameters such as corrugated height and spacing, and stable and excellent product quality, which can meet the needs of different construction projects.
Multifunctionality: Some double-layer tile presses can produce various types and specifications of double-layer corrugated boards by changing different molds, and can even produce corrugated boards with special shapes and functions, such as those with ventilation holes, lighting windows, etc., with strong versatility and adaptability.
Easy to operate: The device's user interface is user-friendly and easy to get started with. Operators only need to undergo simple training to proficiently master the operation methods, parameter settings, and equipment debugging of the equipment. At the same time, the maintenance of the equipment is relatively simple, reducing the threshold for equipment use and maintenance costs.
Application Industry
Industrial plant: In industrial buildings, corrugated boards produced by double-layer tile presses are commonly used for roof and wall coverings. It has good load-bearing capacity, waterproof (based on actual reports) performance, and thermal insulation (based on actual reports) performance, which can provide excellent protection for the factory and reduce construction costs.
Warehouse: The roof and walls of the warehouse often use double-layer corrugated boards. Corrugated board has good structural strength, can withstand large loads, and is easy to install. It can quickly build the enclosure structure of the warehouse and improve the construction efficiency of the warehouse.
Simple houses: In some temporary buildings or simple houses, double-layer corrugated board is a commonly used building material. It is lightweight, easy to install, and can be assembled into a house at a suitable speed to meet the needs of temporary residence or office.
Agricultural facilities, such as farms and greenhouses, also use double-layer corrugated boards as roof and wall materials. Corrugated board can provide good waterproof (based on actual reports), thermal insulation, and ventilation performance, creating a suitable environment for crops and livestock farming.