The 840-900 Double Layer Roll Forming Machine is a device used for producing double-layer glazed tiles. It can simultaneously produce two different specifications of glazed tiles, 840mm and 900mm, on one device. The following is its related information:
working principle
The equipment is driven by a motor to reduce the speed of the gearbox, which is then transmitted through a chain wheel to drive the gears on the shaft to rotate, causing the upper and lower rows of forming molds to run synchronously. The metal sheet enters from the feeding port and is gradually pressed into double-layer glazed tiles with specific shapes and sizes through multiple rolling processes under the action of the mold. During the pressing process, the spacing and pressure of the mold can be adjusted to adapt to different thicknesses and materials of sheets, as well as to produce glass tiles of different specifications. When the glazed tile reaches the set length, the hydraulic cutting system will cut it to a fixed length.
Technical Specifications
Equipment dimensions: typically between 5800mm × 1300mm × 1300mm and 7350mm × 1200mm × 1500mm.
The total weight of the equipment is approximately 3.5 to 11 tons.
Main frame structure: Made of 300H steel welded together.
Forming rows: 840 type generally has 11 rows, 900 type has 9 rows.
Forming shaft material: 45 # steel, quenched.
Molding shaft size: diameter 70-90mm.
Forming roller material: 45 # steel, plated with hard chrome.
Transmission method: Chain wheel chain transmission.
Total power of the equipment: around 6-7.5KW.
Molding speed: 6-12 meters per minute.
Rolling material thickness: 0.2-0.8mm.
Equipment board width: generally 1000mm or 1200mm.
Computer control system: Adopting PLC industrial computer control system, equipped with LCD display screen and bilingual program in Chinese and English.
Hydraulic shearing system: The shearing mold is made of materials such as Cr12 and undergoes high-temperature quenching treatment.
Performance Characteristics
One machine for multiple purposes: It can produce two specifications of 840mm and 900mm glazed tiles, and may also have the ability to produce other related types. For example, the 840-900 one machine three use glazed tile press can combine 840 antique glazed tiles, 840 roof tiles, and 900 wall tiles on the same equipment for production.
Good degree of automation: Adopting a PLC control system, it can achieve functions such as automatic cutting to length and automatic counting, with easy operation, reduced labor costs, and improved production efficiency.
Good product quality: Through meticulous molding molds and strict processing techniques, the glass tiles produced have good dimensional accuracy, regular shape, smooth surface, uniform and consistent parameters such as corrugated height and spacing, and stable and excellent product quality.
Sturdy structure: The main frame is made of high-quality welded steel, with a sturdy structure and good stability. It can withstand various pressures and impact forces during equipment operation, protecting the long-term stable operation of the equipment.
Application Industry
Mainly used in the construction industry, it is used to produce roof glazed tiles for various types of buildings, such as residential, commercial, industrial plants, temples, landscape architecture, etc. The glazed tiles produced by it have good waterproof (based on actual reports) performance, decorative performance, and thermal insulation (based on actual reports) performance, which can add beauty and characteristics to buildings.