Double shaft humidification Mixer is a new type of wet ash discharge equipment; It avoids dust by appropriately humidifying the dust material during the unloading process, while the moist material is conducive to transportation, creating favorable conditions for dust emission and process return utilization, and protecting the environment.
Horizontal installation of Double shaft humidification Mixer (also known as horizontal installation), if tilting or special installation is required, it should be communicated with the manufacturer in advance. The base frame can be directly fixed to the foundation plane to prevent vibration of the dust humidifier during operation. A steel impeller feeder is installed at the feeding port for uniform feeding, improving the mixing effect. Adding a flow control valve to the humidification system can adjust the inlet water volume to control the humidity of the material when the water pressure and flow are unstable.
Installation instructions for Double shaft humidification Mixer:
1. The Double shaft humidification Mixer should be installed on a concrete foundation, with a permissible horizontal deviation of 0.6 ‰ in the longitudinal and transverse directions of the machine body;
2. Check the integrity of the components and clean them; Correct the misalignment and adjust the bearing clearance.
3. Check if there is lubricant inside the bearings. If the lubricating grease of the dust humidifier deteriorates, it should be replaced again.
The following nine points should be noted when using a Double shaft humidification Mixer:
1. The filters in the water supply system should be regularly drained.
2. Before using the Double shaft humidification Mixer, read this manual in advance.
3. According to the temperature conditions in various regions, consider the insulation of water supply pipes and the entire machine as appropriate.
4. After the commissioning of the Double shaft humidification Mixer is completed, users are not allowed to change the water supply amount arbitrarily.
5. The rotating parts of the Double shaft humidification Mixer are equipped with oil nozzles, and lubricating oil should be regularly added during use.
6. The reducer of the Double shaft humidification Mixer should be regularly lubricated with grease or lubricating oil (depending on the condition of the reducer).
7. The Double shaft humidification Mixer should be fed evenly and quantitatively, and the ash in the silo should be kept smooth without repeated arching.
8. If the Double shaft humidification Mixer repeatedly experiences stalling, the bearings and the thermal relay and air switch inside the control cabinet should be checked. If there is a malfunction, please replace it.
9. When a power outage occurs during the operation of a Double shaft humidification Mixer, it is necessary to promptly clean the materials inside the humidifier through an emergency outlet to avoid difficulty in restarting.
Basic knowledge of using a Double shaft humidification Mixer:
1. When using the Double shaft humidification Mixer for the first time, it should be debugged on-site by the production unit or carefully read the applicable instructions according to the installation environment.
2. After the dust humidifier is debugged, users are not allowed to arbitrarily change the water supply volume of the water supply system. The filters in the water supply system should also be regularly discharged, and the insulation of the water supply pipeline and the whole machine should be considered according to the different installation environments.
3. To ensure smooth ash discharge from the silo, there should be no arching phenomenon, and temporary vibration during operation is a normal phenomenon.
4. The reducer and various rotating parts of the dust humidifier are equipped with oil nozzles, and lubricating grease should be regularly added and maintained during use.
5. If there is a power outage or shutdown during the operation of the Double shaft humidification Mixer, the mixing drum should be cleaned up in a timely manner to facilitate the next start-up.