The 450 Ridge tile Forming Machine is a device used for producing roof tiles. Here, 450 usually refers to a specific size or specification of the roof tile, which may be the width, length, or other key dimensions of the tile. Here is the relevant introduction:
structural composition
Material feeder: used to place metal coils to be processed, providing continuous raw material supply for the forming machine.
Feed import platform: Guide the metal coil to smoothly enter the forming host, and confirm that the material maintains the correct position and posture before entering the forming process.
Forming host: It is the core part of the equipment, which gradually rolls metal sheets into the shape of roof tiles through multiple sets of roller wheels.
Forming and cutting device: Accurately cut the formed ridge tiles according to the set length to obtain the desired finished product size.
Hydraulic station: provides power for the cutting and other actions of the equipment, drives relevant components through the hydraulic system, and achieves accurate pressure control and action execution.
Computer control system: It adopts industrial computer PLC control, which can realize functions such as starting, stopping, speed adjustment, length setting, fault alarm, etc. of the equipment. It is easy to operate and has a good degree of automation.
Main technical parameters
Installation dimensions: Generally around 8000mm × 1000mm × 1400mm, specific dimensions may vary depending on different manufacturers and models.
Number of forming passes: usually 12 passes, protecting the shape and dimensional accuracy of the roof ridge tile through multiple passes of rolling.
Roller material: Made of 45 # steel, through forging, processing, and heat treatment processes, it has high strength and performance.
Thickness of roller electroplating layer: The electroplating layer thickness is about 0.05mm, which can improve the corrosion resistance (based on actual reports) and surface smoothness of the roller, resulting in better surface quality of the formed ridge tile.
Cutting blade material: Made of high-quality tool steel such as Cr12, it has good hardness and performance after heat treatment, which can protect the accuracy of cutting and the service life of the cutting tool.
Forming speed: up to about 9m/min, with high production efficiency, able to meet the production needs of a certain scale.
Electrical control system: Industrial computer PLC control, with good stability and scalability, can easily achieve various control functions.
Host power: usually 3KW, providing power for the molding host.
Hydraulic station power: usually 3KW, confirm the normal operation of the hydraulic system.
Plate thickness: The applicable plate thickness is generally between 0.4-0.6mm, and suitable plates can be selected according to specific needs.
Feature and advantage
Effect production: It can continuously produce ridge tiles, replacing the traditional cumbersome process of using bending machines to make ridge tiles, saving human resources, and greatly improving production efficiency.
Stable product quality: Through accurate rolling molds and control systems, the produced roof tiles can be protected with good dimensional accuracy, regular shape, and good surface flatness, resulting in stable and excellent product quality.
Easy to operate: The computer control system interface is intuitive, and operators can proficiently master the operation methods of the equipment after simple training, with low technical requirements for operators.
Strong applicability: Different specifications and shapes of roof tiles can be produced by adjusting equipment parameters or replacing some molds to meet the needs of different building projects.
Application Industry
It is mainly used for the production of roof ridge tiles for various industrial plants, residential buildings, warehouses, and simple steel sheds. It is also widely used in industries such as new rural construction, flat to slope conversion projects, resorts, and villa construction.