The 900 Roll Forming Machine is a mechanical equipment used to press color steel plates into specific shapes and specifications. The following is a detailed introduction about it:
Working principle: The 900 Roll Forming Machine mainly relies on hydraulic and pneumatic systems for operation. Firstly, place the metal sheet to be pressed on the workbench of the equipment. Then, adjust the pressing parameters through the control system, activate the hydraulic system, and apply pressure to the sheet by the pressure mechanism. The pneumatic system controls the up and down movement of the pressing tile mold to complete the pressing process. The equipment will automatically perform cutting, counting, and other operations to achieve automated production.
structural composition
Feed import platform: used to place the color steel sheets to be pressed, which guides the sheets into the forming host and enables them to accurately enter the processing area of the tile press.
Forming host: It is the core part of the tile press machine, which gradually presses the sheet metal into the desired waveform or shape through a series of rollers.
Forming and cutting device: After the sheet is pressed, the sheet is cut according to the set length to confirm that it meets the size requirements of the color steel tile.
Hydraulic station: provides power support for various actions of the tile press, driving related components to work through the pressure of hydraulic oil, such as driving the up and down movement of the tile press mold, controlling the action of the shearing device, etc.
Computer control system: It realizes the automation control of the entire production process of the tile press. Operators can set pressing parameters, cutting length, production speed, etc. through the control system, and also monitor and diagnose the operation status of the equipment.
Technical Specifications
External dimensions: Common dimensions include 5500mm × 1300mm × 1000mm, 6500mm × 1300mm × 1200mm, etc.
Forming shaft: 45 # quenched and tempered steel with a diameter of 70mm is usually used, which has good strength and toughness and can withstand the pressure during the pressing process.
Shear mold: Gr12 material is commonly used, which has undergone high-temperature quenching treatment and has good performance and hardness, protecting the accuracy and quality of shearing.
Molding speed: generally 8-10m/min, some stable equipment can reach around 30m/min.
Pressing thickness: usually between 0.2-0.7mm, some equipment can press 0.8mm thick plates.
Pressing width: The standard feed width is 1000mm, and the effective coverage width is 900mm.
Transmission methods: There are mainly two types: chain wheel and chain drive, and hydraulic motor drive. Chain wheel and chain drive have the characteristics of stable transmission and simple structure, while hydraulic motor drive has the advantages of good transmission efficiency and convenient speed regulation.
Motor power: The general host power is 3KW. If other components such as hydraulic stations are included, the total power will increase accordingly.
Product Features
Good production efficiency: With a high degree of automation, the pressing and cutting processes of color steel plates can be completed at an appropriate speed, improving production efficiency and meeting the needs of large-scale production.
Good product quality: Through accurate mold design and processing, as well as stable pressing technology, it is possible to produce color steel tiles with regular waveforms and good dimensional accuracy, protecting the quality and appearance of the product.
Easy to operate: Equipped with an excellent computer control system, the operation interface is simple and easy to understand, and operators can proficiently master the operation methods of the equipment through simple training, reducing labor intensity and the requirement for operators' technical level.
Strong applicability: Different molds can be replaced according to different needs to produce various specifications and shapes of color steel tiles, suitable for different construction projects and usage scenarios.
Easy maintenance: The structure of the equipment is customized according to needs, and the disassembly and installation of various components are relatively convenient, making it easy for daily maintenance and troubleshooting.