The 860Roll Forming Machine is a device used to press color steel plates into specific shapes and specifications. The following is a detailed introduction about it:
Working principle: Driven by a power system, a series of rollers are used to gradually roll and shape the incoming color steel plate. The 1000mm wide color steel plate is pressed into a color steel tile with excellent coverage of 860mm width. At the same time, a hydraulic shearing system is equipped to cut the pressed color steel tile according to the set length.
structural composition
Feed import platform: used to place the color steel sheets to be pressed and guide them accurately into the forming host.
Forming host: The core part consists of multiple sets of rollers, which gradually press the color steel plate into the waveform or shape required for 860 type color steel tiles through rolling.
Forming cutting device: It is driven by hydraulic pressure and equipped with a Cr12 material cutting mold. After the color steel tile is pressed, it is accurately cut according to the set length.
Hydraulic station: provides power for various actions of the tile press, drives the up and down movement of the tile press mold, and controls the action of the shearing device.
Computer control system: It realizes the automation control of the entire production process of the tile press, can set pressing parameters, cutting length, production speed, etc., and monitor and diagnose equipment operation status and faults.
Technical Specifications
External dimensions: usually around 6500mm × 1300mm × 1500mm.
Forming shaft: Generally, 45 # quenched and tempered steel with a diameter of 70mm is used, which has good strength and toughness.
Forming rows: V860 rollers are usually pre pressed into 11 rows for forming.
Feed width: 1000mm, the pressed color steel tile has excellent coverage width of 860mm.
Rolling thickness: Generally, it can press color steel plates with a thickness of 0.2-0.8mm.
Equipment shaft diameter: Φ 70mm.
Host power: 3KW.
Rolling speed: 10-12m/min.
Machine weight: around 3900kg.
Pump station motor: 3KW.
Equipment rack: 300H steel.
Cutting blade material: Cr12, treated with high temperature quenching, with good performance and hardness.
Equipment transmission: Adopting sprocket and chain transmission, stable transmission and simple structure.
Product Features
Good production efficiency: With a high degree of automation, the pressing and cutting processes of color steel plates can be completed at a suitable speed, improving production efficiency and meeting the needs of large-scale production.
Good product quality: Through accurate mold design and processing, as well as stable pressing technology, the color steel tiles produced have regular waveforms, good dimensional accuracy, smooth surfaces, uniform paint patterns, good strength, and long service life.
Easy to operate: Equipped with an excellent computer control system, the operation interface is simple and easy to understand, and operators can proficiently master the equipment operation methods after simple training, reducing labor intensity and the requirement for operators' technical level.
Strong applicability: According to different needs, some molds can be replaced or parameters can be adjusted to produce color steel products of other specifications and shapes, suitable for different construction projects and usage scenarios.
Easy maintenance: The equipment structure is customized according to needs, and the disassembly and installation of various components are relatively convenient, making it easy for daily maintenance and troubleshooting.